Channel Engineering
Up to now we have shown how gate oxide thickness and junction scaling has enabled channel length scaling by improving short channel characteristics. We have also quantified scaling limits for these two techniques. The third and final technique to improve short channel characteristics is well engineering. By changing the doping profile in the channel region, the distribution of the electric field and potential contours can be changed. The goal is to optimize the channel profile to minimize the off-state leakage while maximizing the linear and saturated drive currents. Super Steep Retrograde Wells (SSRW) and halo implants have been used as a means to scale the channel length and increase the transistor drive current without causing an increase in the off-state leakage current [18-23]. Figure 21 is a schematic representation of the transistor regions that are affected by the different types of well engineering. Retrograde well engineering changes the 1D characteristics of the well profile by creating a retrograde profile toward the Si/SiO2 surface. The halo architecture creates a localized 2D dopant distribution near the S/D extension regions. The use of these two techniques to increase device performance is discussed in the following sections. We show that channel doping optimization can improve circuit gate delay by ~10% for a given technology. However, we also show that well doping engineering cannot provide the generation after generation channel length scaling that gate oxide and SDE junction depth scaling has provided.
Figure 21: Schematic representation of different aspects
of well engineering
Retrograde Well Engineering
The use of retrograde well profiles to improve device performance has been reported [18,21]. The retrograde profile is typically created by using a slow diffusing dopant species such as arsenic or antimony for PMOS devices and indium for NMOS devices. It has been established that SSRW can improve short channel effects, increase surface mobility, and can lead to either an increase or a decrease in saturated drive current depending on a variety of technology issues [18-20]. Although retrograde wells do not appreciably improve saturated drive currents, we will show that for today's deep sub-micron technologies, they do improve linear drive currents and lead to improved circuit performance. Unfortunately, as S/D junction depths continue to decrease, this gain in linear drive current is further diminished.
The process flow used for the devices in this study has been reported [1]. In this study, aggressive SSRW wells created by indium (NMOS) and arsenic (PMOS) implants are compared to uniform wells formed by boron (NMOS) and phosphorus (PMOS). Figure 22 shows the vertical doping profile for an SSRW formed by an arsenic implant and by a conventional flat phosphorus well. As can be seen, the well doping profile formed by the arsenic implant is clearly retrograde to the surface. Although the SSRW profile has a lower surface concentration, the profile was engineered to give the same threshold voltage as the flat well case to ensure an accurate comparison.
Figure 22: Vertical concentration doping profile for
SSRW and conventional well doping profiles
Figure 23 shows the minimum channel length that can be supported for an off-state leakage current of 1nA/um for a range of threshold voltages for both SSRW and uniform well transistors. As expected, higher threshold voltages support smaller gate lengths due to the increase in channel doping. This figure shows that the SSRW architecture supports smaller channel lengths compared to the uniform well case for all threshold voltages. Similar results are seen for antimony (PMOS) and indium (NMOS). For the purposes of this paper, only PMOS data will be shown. Figures 24 and 25 compare IOFF and IDSAT versus electrical channel length for SSRW and uniform well transistors. Figure 24 shows improved source-to-drain leakage for the SSRW device for sub-0.25um channel lengths implying improved short channel effects. However, Figure 25 shows a decrease in saturated drive current for the same SSRW device. Figure 26 shows families of curves for drain current versus drain voltage for SSRW and uniform well devices. The devices have a channel length of 0.15um. For devices with the same channel length, the linear drive current is approximately equal, indicating no change in mobility for SSRWs. However, the current does saturate at a lower drain bias.
Figure 23: Channel length at which 1nA/um of off-state
leakage current occurs as a function of threshold voltage
for SSRW and uniform well profiles
Figure 24: Leakage current as a function of channel
length for SSRW and uniform well transistors with the
same threshold voltage
Figure 25: Saturated drive current (IDSAT) versus
channel length for SSRW and uniform well transistors
Figure 26: IDVD characteristics for SSRW and uniform
well devices as a function of gate voltage
In the next section, device simulations are used to understand this decrease in VDSAT. Figure 27 shows the IV characteristics for SSRW and uniform well devices in which both devices have the same value of IOFF (1nA/um). Even though the SSRW device can support smaller channel lengths due to improved short channel effects, only a slight gain in IDSAT is seen. The linear drive current, however, is clearly increased. For logic gate delays with fast input rise times and large loads, drive current in the linear mode is at least as important as drive current in saturation. Measured circuits showed that the increase in linear drive current improved inverter switching delays by up to 10%.
Figure 27: IDVD characteristics for SSRW and uniform
well devices both having the same IOFF criteria
Fundamental Operation of SSRW
In the classical derivation of the NMOS transistor, the drive current is calculated by integrating the inversion charge along the channel [24]:
|
Eq. 1 |
It is typically assumed that the depletion charge and VT are constant along the channel for this calculation. As shown schematically in Figure 28, the depletion charge and VT actually increase along the channel from source to drain due to the body effect. This is true for both the SSRW and uniform well device. However, the increase in depletion charge and consequently VT is larger for the SSRW device because of the higher doping in the substrate (see Figure 22) resulting in a larger body effect. The larger VT for the SSRW device at high drain bias lowers the saturation voltage (VDSAT=VG-VT(Drain)). This causes the reduction in IDSAT for the SSRW device shown in Figure 26. The improvement in transistor performance due to SSRW strongly depends on the ability to scale the channel length due to improved short channel effects. Figure 29 shows the net change in performance due to SSRW versus junction depth. As S/D junction depths are scaled, the improvement in short channel effects from the use of SSRW decreases.
Figure 28: Schematic representation of the depletion
layer for low and high drain bias
Figure 29: Improvement in device performance for
SSRW over uniform well devices versus S/D depth
Halo Engineering
The addition of well implants to create a non-uniform well profile to improve short channel effects has been reported [25-27]. These implants may be vertical or angled and are typically done after gate patterning. They add additional well dopant around the source and drain regions providing an increased source-to-drain barrier for current flow. For long channel devices, the additional halo dopants only modestly change the threshold voltage. For short channel devices, however, a large increase in threshold voltage is seen. In order to maintain a constant threshold voltage for the target devices, the nominal threshold implant must be lowered for the halo devices (see Figure 30). This results in a lower long channel threshold voltage, and it can create a curvature reversal in the threshold voltage versus channel length curve. It will be shown in the following sections that although the use of halos can improve performance by compensating for manufacturing variability, halos do not fundamentally improve device performance.
The process flow for the devices reported here has been presented previously [1,2]. Figure 30 shows a lateral surface cut of the doping profile for both a conventional and halo device. For the halo device, there is a lateral decay of the well doping profile toward the center of the channel. As the gate length of the halo device is decreased, the average well concentration increases resulting in a higher VT.
Figure 30: Schematic showing a lateral surface cut of the
well doping near the Si/SiO2 interface
Figures 31 and 32 show the threshold and off-state leakage characteristics versus channel length for conventional and halo devices. It should be noted that the change in well doping as a function of size makes extraction of effective channel length a strong function of extraction methodology for halo devices and often becomes much less meaningful. Because of this, it is often clearer to use IDSAT versus IOFF when comparing device performance for halo devices. Figure 33 shows IDSAT versus IOFF characteristics for a halo and non-halo device. As seen, there is very little improvement in IDSAT at the targeted IOFF for the halo device (Figure 33).
Figure 31: Threshold voltage as a function of channel
length for a no halo, moderate halo, and strong halo
device
Figure 32: Off-state leakage current as a function of
channel length for a no halo, moderate halo, and strong
halo device
Figure 33: IOFF versus IDSAT for a halo and a conventional
device (little to no gain in IDSAT is seen for a given IOFF)
Fundamental Operation of Halo Well Profiles
Halo profiles are created by implanting extra dopants into the wells immediately after tip implantation. The implant is typically performed at an angle and energy high enough to ensure the implant dose is outside the final SDE profile. After spacer processing and S/D anneal, the resulting profile diffuses due to TED effects, resulting in a relatively flat profile over the dimensions of current device sizes. Figure 34 shows experimental results for the as implanted and final doping profile for a typical boron halo implant. The data includes the effect from damage generated by the SDE and S/D implants. As can be seen, the profile is quite flat over the characteristic channel length dimensions for today's 0.25um and 0.18um technologies. However, even though the halo profile is relatively flat, it still causes an increase in well doping as the gate length is decreased. This is because the same halo implant dose is confined in a smaller area. For flat well devices, IOFF quickly decreases as the channel length is increased. This is due to the exponential relationship between the current and the potential barrier in the sub-threshold region. For the halo cases, the leakage current does not decrease as quickly with size. In fact, for extremely strong halos, an increase in IOFF with increasing size can be seen. This can be explained by the change in the source-to-drain potential barrier for different size devices in the case of the halo well. For the strong halo devices, the threshold voltage is rapidly decreasing as the device size increases.
Figure 34: As implanted and end of line vertical halo
profile (due to TED effects, a large amount of diffusion is
seen)
This decrease compensates for the reduction in the electric field due to the increased channel length that results in less change in IOFF. The strength of the halo depends not only on the halo doping concentration, but also on the lateral confinement of the halo. Figure 35 shows the simulation results on the effect of halo confinement for IOFF versus device size. In this figure, IOFF is plotted versus LE for several values of s where s is defined as the characteristic lateral decay length of a gaussian halo doping profile, which begins at the transistor gate edge. Increasing the halo confinement increases the localization of the halo effect. A comparison of simulation and experimental results (Figures 32 and 35) shows that a relatively non-localized halo profile matches the experimental data. This is in agreement with the SIMS data of Figure 34. Therefore, for a single device size, both the halo and conventional device will have close to the same doping profile for the same off-state leakage criteria. However, there will be a large difference in the well doping level and threshold voltage for the device variations around this device. For the halo device, the threshold voltage will be lower for larger device sizes. Due to manufacturing variation, the target device will be necessarily larger than the worst-case device defined by maximum tolerable IOFF. The gate drive (VCC-VT) for the target device is increased for the halo device resulting in an increase in IDSAT. A halo can cause a greater than 10% increase in IDSAT for the target device, relative to a non-halo process.
In order to scale deep sub-micron devices, halo implants must be used to improve the performance of target devices. Current technologies have used halo architectures to increase performance by up to 10%. Due to strong TED effects, halo profiles are not well confined in the technology now being used. A complicated interaction between halo dopant profiles, short channel effects, off-state leakage currents, and threshold voltages determines the final device performance gain.
Figure 35: Simulation results showing the effect of halo
confinement on IOFF where s is defined as the
characteristic lateral decay length of a gaussian halo
profile and is in units of um
The halo architecture does not improve device performance for the worst-case device, but instead provides a subtle benefit by improving the performance for the target devices. The smaller the difference between the worst case and target device (smaller device variability), the smaller the device improvement for halo well architecture.