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Intel's waste reduction efforts extend from reduction and
recycling to complete facility management. Through process
design, safeguards and established procedures, we have
achieved low levels of emissions of volatile organics and hazardous
air pollutants in relation to other industries. The same
is true for our discharges into water.
Chemical and Solid Waste Performance Gains
In 2003, Intel continued to make significant advances in
chemical and solid waste performance, reducing generation
across the board and exceeding our chemical and solid waste
recycling goals of 45% and 60%, respectively. We also offset
more than 25% of our water needs for the third year in a row
through reuse, reclamation and savings programs.
We have also established a new goal to reduce worldwide
normalized energy consumption 4% per year through 2010.
This marks Intel's first companywide energy goal and helps
solidify our position as an industry leader in addressing
global-warming challenges.
Additionally, beginning with this report, we are normalizing
our environmental indicators to production levels. We chose
1999 as an index year, with baseline performance levels set at
100. Readers may now view subsequent years' performance in
terms of total, normalized and relative performance. The index
year will shift over time to provide more relevant comparisons
in the future.
Industrial Water Management in Israel
Managing water in an economically and environmentally
responsible manner is a huge task for any manufacturing facility.
In environments where the water supply is limited, the challenges
are even more complex. For Intel's Israel facility, establishing
an industrial water management group has played a decisive
role in creativelyand successfullymeeting this challenge.
The group, which includes process and water engineers,
technicians and EHS personnel, has helped the site pursue
a number of water recycling projects. Based on the team's
recommendations, Intel's Fab 18 in Qiryat-Gat completed connection
of its irrigation system to the facility's effluent water,
reducing annual water consumption by 120,000 cubic meters.
The facility operates its cooling towers in eight concentrated
cycles, and reuses ultra-recycled water (URW) for its cooling
towers and scrubbers. Overall, in its first two years the team
reduced water demand at Fab 18 by approximately 40% and
offset the site's incoming fresh-water supply needs by
38%significantly exceeding our corporate goal of 25%.
The group's strategy combines water management for
existing projects with coordinated efforts involving the site's
long-term planners. Putting this strategy into action enabled
cancellation of a salinity reduction project, and thereby eliminated
the need for a $2 million capital investment as well as
an annual operational cost of $300,000.
Environmental Certification
In 2002, Intel successfully achieved companywide ISO 14001
registration. Our efforts now focus on adhering to this environmental
management standard. To keep our certification
current, we must pass a series of comprehensive audits at a
sampling of sites each year. In 2003, audits took place in
Colorado, Massachusetts and Oregon. Our corporate system
was also audited. In all, these audits resulted in only two
findings. In addition, we continued to reduce program costs
by combining ISO 14001 audits with those for ISO 9001.
Also in 2003, a perfect score of 100 placed Intel's programs at
the top among semiconductor suppliers in Sony Corporation's
Green Partner program. The score followed a March 2003
audit of environmental management and quality systems by
Sony at our fabrication facility in Santa Clara, California.
Building Global Waste Infrastructure
In 2003, Intel continued to make strides in strengthening our
waste management infrastructure outside the U.S. by supporting
local recycling and disposal initiatives that meet Intel's high
expectations in Asia. Concurrently, our Ireland site met the
company's worldwide chemical recycling goal for the first time,
while chemical waste recycling at U.S. sites hit an all-time
high, achieving more than $450,000 in waste cost-savings.
Designing for Environment, Health and Safety
Over the years, Intel has found that incorporating EHS criteria
into our design processes can lead to significant performance
improvements. In 2003, for example, Intel's EHS technology
development group crafted the environmental goals for our
next 300-millimeter manufacturing process, which included
wastewater goals for more than 15 elements. At the same
time, a task force is working to establish a chemical waste
minimization strategy and set our first companywide goal
in 2004. We also enhanced our chemical screening model
by adding third-party international screening for potential
future chemical restrictions. The industry acknowledged our
leadership in this area by adopting our chemical screening
methodology and including it in the International Technology
Roadmap for Semiconductors.
Conserving Energy/Using Renewable Resources
Renewable energy is a growing resource for a number of Intel
sites, and Intel looks forward to ongoing leadership in this
area. In Oregon, we buy about 14 million kilowatt-hours (kWh)
of Pacific Gas & Electric (PG&E) Clean Wind power annually,
enough to meet the daily needs of almost 1,300 average
homes in the utility's service territory. Winning the first Green
Power Leadership award from PG&E, Intel distinguished itself
as Oregon's largest retail renewable power user and one of
the largest in the Western United States.
Our New Mexico site is now one of the largest purchasers
of renewable energy in that state as well. In 2004, the New
Mexico site will be buying 100,000 kWh per month of renewable
wind power. Although these examples may seem like
small steps in the overall picture of energy use, they play a
significant role in supporting the effort of local power companies
to build renewable power infrastructures.
Working closely with the U.S. Environmental Protection
Agency's Energy Star* Program Million Monitor Drive initiative,
Intel implemented power management on 65,000 laptop
displays and 45,000 desktop monitors worldwide in 2003.
This initiative will save about 9.65 million kWh in 2004, enough
electricity to light 11,000 U.S. homes for a month. At $0.05
per kWh, Intel will see an annual savings of $482,000.
Intel's PC power management effort is just one of many
factors in our companywide efforts to reduce normalized
energy consumption by 4% per year through 2010. In fact,
energy conservation solutions have proliferated at Intel. To
cite another example, a team of engineers in New Mexico
determined that boilers retrofitted with Autoflame*, a UK-based
boiler control technology, met stringent emission,
energy conservation and product reliability goals. Where the
new technology has been installed, boilers have reduced
nitrous oxide (NOx) and carbon monoxide (CO) emissions by
32% and 92%, respectively, and have realized significant
natural gas, electricity and boiler maintenance savings annually.
Based on the success of our pilot, Intel is proceeding
to adopt the technology worldwide.
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